The importance of CNC machine tool overhaul
CNC machine tool maintenance: a guarantee of optimal performance
The maintenance and overhaul of CNC machine tools should not be confused with their repair. While repair is requested by the customer when a machine malfunctions, causing an emergency that could also lead to a halt in production, an overhaul is a scheduled or planned intervention conducted in agreement with a technological partner. During an overhaul, the machine is completely disassembled, and each individual component is carefully analysed and, if necessary, replaced or repaired. Regular overhauls are essential to ensure efficiency, precision and longevity of CNC machines. This preventive and proactive approach enables the resolution of minor issues before they cause serious damage.
What is retrofitting?
Retrofitting is a process that involves transforming or upgrading the existing machinery by replacing outdated and worn-out CNC components, drives and motors with the latest and state-of-the-art ones. Retrofitting CNC machines makes it possible not only to bring the system's performance back to its original state but also to improve it, eliminating the need for customers to purchase new machinery. For obsolete systems, retrofitting allows CNC machine tools to compete with more current ones in terms of productivity and precision.
Revamping for CNC machine renewal
The term "revamping" is frequently used to describe the process of reconstructing or renovating machine parts or entire industrial plants. What does it entail? It is a maintenance operation that focuses on overhauling mechanical parts of the plant and, in some cases, even electronic control systems in order to achieve various goals, such as making the working environment safer, improving efficiency and rejuvenating the plant. Revamping includes both electromechanical and software interventions to extend the productive life of a CNC machine that is either about to become obsolete or has already become obsolete.
Spindle and electro-spindle overhaul
Spindles and electro-spindles are critical components of a CNC machine tool. They play a key role in ensuring precision and efficiency and are, unfortunately, often subject to wear and damage. This is why, if not monitored or overhauled on a regular basis, they have the potential to cause machine downtime or even more severe malfunctions. Performing overhauls at appropriate intervals allows for predicting the degradation of these components and consequently planning repairs or replacements in advance, thus avoiding future repair costs.
CNC machine tool overhaul services in Reggio Emilia
Are you looking for a reliable technological partner to overhaul and service your CNC machine tools? Then look no further than Assistec! Schedule regular overhauls of your equipment with us. We provide services like mechanical or electronic maintenance, repair of axis drives, spindles and motors, as well as the sale of spare parts (fuses, batteries and equipment for electrical cabinets). For more than 20 years, we have been developing and perfecting the best solutions to provide a comprehensive, all-round service capable of optimising the performance of any company's machine fleet, covering multiple brands such as Fanuc and Mitsubishi.
Don't wait for a breakdown; be proactive in solving potential issues! Contact us or call +39 0522989436 for more information. One of our operators will contact you with a personalised offer.
Recent Posts
-
CNC machining of metals and plastics has a number of applications in contemporary industry and makes it possible to obtain extremely precisely designed components, whatever their size.
In fact, CNC (Computer Numerical Control) machining has revolutionized the manufacturing sector because it has offered companies the ability to shape metals and plastics with unparalleled flexibility.
This is why we want to go into more detail about CNC machining of metals and plastics, delving into the features, advantages and applications of this innovative process.
-
CNC programming: a complete guide
Programming a computer numerical control machine, also known as a CNC machine, is not a simple operation, and requires a certain amount of experience in the field. When we talk about CNC programming, we’re referring to the process of creating computer commands, generally G-codes, used to control these automated production tools, able to carry out precise and complex operations, often for the metalworking sector, such as cutting, milling and drilling on a variety of materials. These instructions include: information on the movements of the tool, the speed of the spindle, feed rates, tool changes and other parameters necessary to carry out a particular process. Each process in the programming of the CNC machine tool is carried out using an integrated electronic device, usually an on-board computer.
-
A single, evolved partner
Since it was founded 25 years ago, Assistec has developed its service offering with increasingly innovative proposals. Today, the company also stands out by offering modular robot cells and an advanced service concept
by Andrea Pagani
Evolution is the basis of adaptation and survival of species. It applies in biology as well as in economic and industrial dynamics: markets change, technologies update, companies evolve.
Antonio La Placa's story is a striking example of this evolutionary capacity: after gaining extensive experience in Germany as a FANUC technician, in 1998 he returned to Italy where he founded Assistec. Initially focused on the electronic technical support of CNC machine tools for chip removal equipped with FANUC components (numerical controls, motors, drives, power supplies, electronic boards), he soon expanded his offer with additional, increasingly advanced services.
